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2022 TE300i: Pipe Removal, Repair, Install

Time: 30-45 min

Difficulty: easy

Cost: $125-200 (tools)


A replacement pipe for a Husqvarna, KTM, or GasGas 2-stroke can be expensive, ranging from $250-600. If you're looking to restore looks and performance, consider buying a dent repair kit first. At half the price of a cheap pipe, the reusable kit can pay itself off quickly. 


The idea is pretty simple. Remove the pipe, cap the ends, fill it with air, and apply heat. It's a satisfying process and simple to do.

Watch the video below to see a 2-stroke pipe repair on a 2022 Husqvarna TE300i. The process is the same for any 2-stroke pipe. This particular kit fits 250-300cc KTM, Husqvarna, and GasGas bikes. 

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2" Polishing/Buffing Discs

Wool Polishing & Duffing Discs

Bernzomatic Torch Head

Adjustable flame, trigger start torch head

Ring Nose Pliers

Great for connectors and hoses.

Bristle Disc Holder

2" quick change pad holder for bristle disc


Modern MAPP Gas, hotter flame than propane

2-Stroke Bike Repair Kit

2-stroke bike exhaust pipe repair kit. Verify brand and CC fit prior to purchase.

Air Angle Grinder

20,000 RPM pneumatic angle grinder (don't forget a compatible air coupling)

3M Yellow Bristle Disc

3M Scotch 2" Bristle Disc, yellow

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